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CORN FLAKES PROCESSING PLANT
CORN FLAKES PROCESSING PLANT

CORN FLAKES PROCESSING PLANT

850000 INR/Piece

Product Details:

  • Features Uniform Output, Stable Performance, High Yield
  • Speed Mode Variable
  • Phase Three Phase
  • Frequency 50/60 Hz
  • Heating Method Electric or Gas
  • Power Source Electric
  • Noise Level 75 dB
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CORN FLAKES PROCESSING PLANT Price And Quantity

  • 850000 INR/Piece
  • 1 Piece

CORN FLAKES PROCESSING PLANT Product Specifications

  • 380V / 415V
  • Automatic Screw Feeding
  • 200C
  • Cereal Shaping, Drying, Toasting, Flavoring
  • 75 dB
  • 100 kg/h 500 kg/h
  • Twin Screw Extruder Line
  • PLC Based
  • Silver
  • Yes
  • Fully Automatic
  • 23000 x 2500 x 3000 mm
  • Corn Grits, Maize
  • Automatic Food Processing Line
  • Yes
  • 50/60 Hz
  • Three Phase
  • Variable
  • Flakes
  • Uniform Output, Stable Performance, High Yield
  • Corn Flakes Processing Plant
  • Complete Turnkey Project
  • Stainless Steel
  • Approx 9000 kg
  • 72 kW
  • Industrial Cereal Manufacturing
  • Electric
  • Energy Efficient, Robust Construction, Easy Operation, Low Maintenance
  • Electric or Gas

Product Description

(MANUFACTURERS OF JACK FRUIT PROCESSING PLANT / JACK FRUIT PULP PROCESSING PLANT / JACK FRUIT JAM PROCESSING PLANT / JACK FRUIT JELLY PROCESSING PLANT / JACK FRUIT JUICE PROCESSING PLANT / JACK FRUIT CHIPS PROCESSING PLANT / JACK FRUIT SEED POWDER PROCESSING PLANT / AND MACHINERIES & EQUIPMENTS). 



ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable  Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants, Mango Pulp Processing plant, Papaya Pulp Processing Plant, Guava Puree / Concentrates, Pulp & Concentrate Processing Plants, Tomato Ketchup Processing Plant, Tomato Puree Processing Plant, Tomato Paste Processing Plant, Tomato Powder Processing Plant, Vegetable Seed Extraction and Processing Unit, Mango Processing Plants, Mango Seed Powder Processing Plants, Mango Seed Oil Processing Plants, Peanut butter Processing Plants, Peanut Oil Processing Plants, Banana chips or Potatoes chips - Vacuum fried chips Processing Plants, Namkeen/ Snacks Processing Plants, Automatic Snacks processing plant, Coir Fibre Extraction Plant, Coco beat bolck Making Plant, Oleoresin extracts of spices & marigold extracts Processing Plants, Jackfruit based products & Vegan meat Processing Plants, Cocoa Processing Plant, Moringa Leaves powder processing Plants, Moringa Seeds Oil processing Plants, Mayonnaise Processing Plants, Coconut Milk Powder Processing Plants, Coconut Milk Processing Plants, Virgin Coconut Oil Processing Mill Plants, Rava/ Suji/ Dalia Processing & Mill Plant, Corn Puff & Kurkure Processing Palnt, Tamarind Processing Unit, Tamarind Kernel Powder Making Plant, Dates Processing Plants, Plastic Waste Recycling Plant, Municipal Waste Recycling Plant,Tyre Recycling Plant, E Waste Recycling Plant,Carbon/ Biomass Pellet Processing Plant, Metal Shredder, Plasstic Shredder, Waste Shreddder,  Industrial Shredder, Tyre Shredder, Dewatering Machine, Metal Bale Preesing Machine, Plastic Bottle Bale Press Machinery, Fish Processsing Plant, Shrimp Processing Plant, Coconut Shell Charcoal Processing Plant, Charcoal Briquttes Processing Plant, Animal Feed Processsing Plant, Cattle Feed Processsing Plant, Poultry Feed Processing Plant, Honey Processing Plant, Ghee Processing Plant, Amla Candy/ Juice Processing Plant, Tutti Fruity Processing Plant, Soya Mill Processing Plant, Flavoured Milk Processing Plant, Ginger Garlic Paste Processing Plant, 


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High-Efficiency Production System

Experience streamlined cereal manufacturing with this fully automated corn flakes processing line. From raw corn grits to crisp finished flakes, every production phase is seamlessly integrated. The air and water cooling sections ensure product quality and stability, while stainless steel belt conveyors maintain hygienic transfer. Suitable for large-scale, continuous operation, the entire system supports high output, operator safety, and effortless cleaning with an optional CIP system.


Advanced Control & Automation

Equipped with PLC-based systems and computerized controls, the plant offers variable speed modes and precise temperature regulation up to 200C. Users benefit from intuitive interfaces, reduced labor dependency (requiring only 1-2 operators), and enhanced productivity. Features such as automatic screw feeding, energy-efficient operation, and robust construction guarantee a superior, low-maintenance process, making this plant ideal for manufacturers seeking consistent quality and operational excellence.

FAQ's of CORN FLAKES PROCESSING PLANT:


Q: How does the corn flakes production process work in this plant?

A: The production process initiates with mixing raw materials (corn grits or maize), followed by extrusion using a twin-screw extruder for shaping. The product is then flaked, dried, toasted, and coated with sugar for flavor. After air and water-based cooling, corn flakes are packaged for distribution. This seamless process ensures high product uniformity and quality.

Q: What are the main benefits of using a fully automatic corn flakes processing line?

A: A fully automatic processing line offers significant advantages such as consistent product quality, high yield, labor efficiency (needing just 1-2 operators), and minimal downtime. Advanced PLC control enhances precision, while energy efficiency and robust construction reduce operational costs and maintenance requirements.

Q: When is CIP (Clean in Place) cleaning recommended, and is it included?

A: The CIP system is optional and is highly recommended for frequent, thorough internal cleaning, especially when changing recipes or maintaining hygiene standards. It streamlines the cleaning process without plant disassembly, saving time and labor while ensuring food safety.

Q: Where can this corn flakes plant be installed and what space is required?

A: This processing plant is suitable for industrial settings, such as manufacturing facilities in the food sector. The installation requires adequate floor space to accommodate its dimensions (23000 x 2500 x 3000 mm) and should have access to electric or gas power sources, appropriate ventilation, and infrastructure for three-phase electricity.

Q: What types of cooling methods are employed and what are their advantages?

A: The plant utilizes both air cooling and water cooling sections. This dual approach accelerates the cooling process, helping preserve product texture, flavor, and integrity before packaging. Efficient cooling also contributes to improved storage stability and minimizes product loss.

Q: How is operator safety and ease of use ensured during operation?

A: Operator safety and ease are promoted through automated feeding, computerized PLC controls, and robust stainless steel construction. The plant operates quietly (75 dB), offers variable speed modes, and its user-friendly interface makes it simple for 1-2 operators to manage the entire line safely.

Q: What spare parts are included and how do they benefit operators?

A: Essential spare parts such as cutting blades, heating elements, and gearboxes are supplied with the plant. These parts enable quick replacements, minimize downtime, and help maintain the system's high performance with continued reliability over prolonged use.

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