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Advanced Herbal Extraction TechnologyExperience the next generation of herbal liquid and oil extraction with precision facilities designed for scalability and operational efficiency. With options for 1 to 3 extraction vessels and multi-stage filtration, our plants ensure high-purity yields from herbs, roots, and plant materials while maintaining GMP compliance for pharmaceutical and cosmetic applications.
Robust Safety and Automation FeaturesOur processing plants are equipped with PLC-based automatic controls, user-friendly HMI interfaces, and integrated digital sensors for real-time process monitoring. Enhanced safety features include overload protection and emergency shutdown switches, complemented by vacuum-tight mechanical sealing and mirror-polished contact surfaces for superior hygiene and long-term reliability.
User-Friendly, Hygienic, and Easy to MaintainDesigned for convenience and operational clarity, the system offers easy operability, minimal noise, and a modular, skid-mounted structure for seamless onsite installation. Cleaning is simplified with both CIP (Cleaning In Place) and SIP (Sterilization In Place) options, ensuring maximum uptime and low maintenance requirements.
FAQ's of AYURVEDIC HERBS HERBAL EXTRACT HERBAL LIQUID OIL PROCESSING PLANTS:
Q: How does the herbal extract processing plant operate and what materials can it process?
A: The plant is designed to extract active compounds from herbs, roots, leaves, and medicinal plants. Operation involves controlled mixing, extraction (using 1-3 vessels as required), and integrated multi-stage filtration, all managed through a PLC-based system for consistent results and high purity.
Q: What are the safety measures and process controls included in this system?
A: The processing plant features overload protection, emergency shutdown switches, vacuum-tight mechanical seals, and digital sensors for continuous process monitoring. All controls are integrated through a programmable PLC system and a user-friendly HMI to ensure operator safety and product integrity.
Q: When is it best to utilize batch processing versus continuous processing in this plant?
A: Batch processing is ideal for flexible, smaller-scale runs or when handling specialized formulas, while continuous processing is suited for high-volume, uninterrupted production. Both options are supported, with capacities from 50 kg up to 2000 kg per batch, adapting to your production needs.
Q: Where can these processing plants be installed and what is their installation type?
A: These plants are suitable for ayurvedic, herbal, pharmaceutical, cosmetic, and extraction units. They come as prefabricated, skid-mounted modular units for rapid onsite assembly, with customizable dimensions to fit your facility's requirements.
Q: What is the extraction and cleaning process like in this plant?
A: Extraction involves controlled heating (using steam, electric, or thermic fluid), variable speed mixing, and efficient filtration. Cleaning is highly efficient thanks to CIP (Cleaning In Place) and SIP (Sterilization In Place) systems, ensuring thorough sanitization of all SS304/SS316 contact parts.
Q: How user-friendly and customizable is the plant's interface and function?
A: The plant includes a computerized PLC controller with a user-friendly HMI for real-time adjustment and process monitoring. Features like variable operating temperature (20C-120C), flexible feeding, and customizable voltage/power offer high flexibility for a range of extraction processes.
Q: What are the main benefits of using this processing plant for herbal extraction?
A: Key benefits include high extraction yield, energy efficiency, compliance with GMP standards, easy operation, quick cleaning, low noise levels, and safety-oriented design. The food-grade stainless steel construction ensures product safety for ayurvedic, pharmaceutical, and cosmetic uses.