Product Description
(MANUFACTURERS OF JACK FRUIT PROCESSING PLANT / JACK FRUIT PULP PROCESSING PLANT / JACK FRUIT JAM PROCESSING PLANT / JACK FRUIT JELLY PROCESSING PLANT / JACK FRUIT JUICE PROCESSING PLANT / JACK FRUIT CHIPS PROCESSING PLANT / JACK FRUIT SEED POWDER PROCESSING PLANT / AND MACHINERIES & EQUIPMENTS).
ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants, Mango Pulp Processing plant, Papaya Pulp Processing Plant, Guava Puree / Concentrates, Pulp & Concentrate Processing Plants, Tomato Ketchup Processing Plant, Tomato Puree Processing Plant, Tomato Paste Processing Plant, Tomato Powder Processing Plant, Vegetable Seed Extraction and Processing Unit, Mango Processing Plants, Mango Seed Powder Processing Plants, Mango Seed Oil Processing Plants, Peanut butter Processing Plants, Peanut Oil Processing Plants, Banana chips or Potatoes chips - Vacuum fried chips Processing Plants, Namkeen/ Snacks Processing Plants, Automatic Snacks processing plant, Coir Fibre Extraction Plant, Coco beat bolck Making Plant, Oleoresin extracts of spices & marigold extracts Processing Plants, Jackfruit based products & Vegan meat Processing Plants, Cocoa Processing Plant, Moringa Leaves powder processing Plants, Moringa Seeds Oil processing Plants, Mayonnaise Processing Plants, Coconut Milk Powder Processing Plants, Coconut Milk Processing Plants, Virgin Coconut Oil Processing Mill Plants, Rava/ Suji/ Dalia Processing & Mill Plant, Corn Puff & Kurkure Processing Palnt, Tamarind Processing Unit, Tamarind Kernel Powder Making Plant, Dates Processing Plants, Plastic Waste Recycling Plant, Municipal Waste Recycling Plant,Tyre Recycling Plant, E Waste Recycling Plant,Carbon/ Biomass Pellet Processing Plant, Metal Shredder, Plasstic Shredder, Waste Shreddder, Industrial Shredder, Tyre Shredder, Dewatering Machine, Metal Bale Preesing Machine, Plastic Bottle Bale Press Machinery, Fish Processsing Plant, Shrimp Processing Plant, Coconut Shell Charcoal Processing Plant, Charcoal Briquttes Processing Plant, Animal Feed Processsing Plant, Cattle Feed Processsing Plant, Poultry Feed Processing Plant, Honey Processing Plant, Ghee Processing Plant, Amla Candy/ Juice Processing Plant, Tutti Fruity Processing Plant, Soya Mill Processing Plant, Flavoured Milk Processing Plant, Ginger Garlic Paste Processing Plant,
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Comprehensive Processing ExcellenceFrom raw material input to the final product, every step in the dates jam processing is managed by a seamless system. Automated processes including washing, destoning, pulping, and cooking ensure optimal texture and flavor, while vacuum evaporation maintains product quality. The plant's stainless steel construction guarantees hygiene and longevity, supporting high production demands with minimal manual intervention. Integration of a user-friendly control panel and variable speed systems facilitates smooth and efficient operation.
Superior Quality and Safety AssuredProduct safety and consistent quality are paramount in the design of this plant. Equipped with emergency stop features, safety sensors, and a state-of-the-art CIP (Clean-In-Place) cleaning system, the facility operates well within international food safety standards. The controlled processing environment minimizes human contact, reducing contamination risk. The PLC-based system ensures each batch meets rigorous standards for texture and taste, while allowing full traceability and monitoring.
Ease of Maintenance and AdaptabilityThis plant is engineered for low maintenance with easily replaceable parts and robust customer support-onsite and remote service options ensure minimal downtime. The modular, rectangular assembly allows for customization to fit diverse production spaces. Adaptable to multiple packaging types and designed for continuous or semi-continuous operation, the plant meets varying market requirements with output flexibility and consistent performance.
FAQ's of DATES JAM PROCESSING PLANT:
Q: How does the Dates Jam Processing Plant ensure product consistency and safety?
A: The plant uses automated, PLC-controlled processes for each step-washing, destoning, pulping, mixing, and vacuum evaporation-ensuring uniform texture and taste. Integrated emergency stop systems, safety sensors, and a Clean-In-Place (CIP) system protect both operators and the product, meeting stringent safety and hygiene standards.
Q: What is the production capacity, and can the plant be customized for different needs?
A: The typical production capacity of the plant ranges from 500 to 1000 kg per hour, and it can be customized based on your specific requirements. Its modular design and adjustable settings allow adaptation to a variety of operational scales and packaging types.
Q: When should maintenance be performed, and how easy is it to maintain the plant?
A: Routine maintenance is straightforward due to the plant's easily replaceable components and accessible design. Low maintenance requirements and around-the-clock service support-both onsite and remote-help minimize downtime and keep the operation running efficiently.
Q: Where can the processed dates jam be packaged, and what options are available?
A: The plant accommodates multiple packaging solutions, including glass jars, plastic jars, and sachets, with automated filling and capping systems. This allows producers to target different markets and meet customer preferences effectively.
Q: What are the benefits of the integrated CIP (Clean-In-Place) system?
A: The CIP system enables rapid, thorough cleaning of internal plant components without disassembly. This not only maintains hygiene standards but also reduces cleaning time, limits operator exposure, and supports continuous production.
Q: How many operators are required per shift, and what is the typical energy requirement?
A: The automatic system is designed for efficient operation by 2-3 operators per shift. Energy needs range from 25 to 45 kW, depending on capacity, with the plant operating effectively on a 380-440V, three-phase power supply.
Q: What support is available after installation, and how can spare parts be obtained?
A: Comprehensive service support is provided both onsite and remotely. Spare parts are readily available for fast replacement, ensuring minimal disruption in production and long-term operational reliability.