Product Description
manufacturers of jack fruit processing plant / jack fruit pulp processing plant / jack fruit jam processing plant / jack fruit jelly processing plant / jack fruit juice processing plant / jack fruit chips processing plant / jack fruit seed powder processing plant / and machineries & equipments). zigma machinery & equipment solutions are manufacturer, supplier, exporter of various fruits & vegetable pulp processing plants, fruits & vegetables jam/jelly processing plants, fruits & vegetables juice processing plants, mango pulp processing plant, papaya pulp processing plant, guava puree / concentrates, pulp & concentrate processing plants, tomato ketchup processing plant, tomato puree processing plant, tomato paste processing plant, tomato powder processing plant, vegetable seed extraction and processing unit, mango processing plants, mango seed powder processing plants, mango seed oil processing plants, peanut butter processing plants, peanut oil processing plants, banana chips or potatoes chips - vacuum fried chips processing plants, namkeen/ snacks processing plants, automatic snacks processing plant, coir fibre extraction plant, coco beat bolck making plant, oleoresin extracts of spices & marigold extracts processing plants, jackfruit based products & vegan meat processing plants, cocoa processing plant, moringa leaves powder processing plants, moringa seeds oil processing plants, mayonnaise processing plants, coconut milk powder processing plants, coconut milk processing plants, virgin coconut oil processing mill plants, rava/ suji/ dalia processing & mill plant, corn puff & kurkure processing palnt, tamarind processing unit, tamarind kernel powder making plant, dates processing plants, liquid processing plants,fruits & vegetable flakes processing plants, onion flakes processing plant, ginger powder processing plant, tomato powder processing plants, herbal extracts processing plant , fruits cold pressed oil processing mill plants, ayurvedic herbs & herbal extracts & herbal liquid oilsprocessing plants, groundnut processing plants, besan processing plant, tomato sacue processing plant, lemon juice powder processing plant, peanut butter making plant, food processing and packaging machineries & plants, food dewatering & spinning machine, raisin processing plant, coconut processing plants, canning line & processing machines, fruit pulp & vegetables, processing machines, barley malt extraction machine production plant, pasteurizers, vacuum pans, vacuum pans, tanks, cookers, blenchers and cookers from indiaBELOSKAR ENGINEERING PROJECTS" is the Sister Concern of ZIGMA MACHINERY & EQUIPMENT SOLUTIONSIn addition we are doing Consultancy Services for the Cluster, Farmer Producer Company (FPO), Waste Management Plants, Government Projects, New Food Processing Machinery, Pharma Machinery, Cosmetic Machinery & Equipment Solutions.Consultant ServicesAdvanced Automation and ControlThis plant uses a state-of-the-art PLC control system and a touchscreen interface, offering simplified operation, recipe management, and real-time production monitoring. Operators can easily adjust parameters and oversee the multi-stage processing thanks to intuitive controls. Automated functions minimize manual intervention, increasing efficiency and product consistency.
Hygienic and Robust ConstructionManufactured from heavy-gauge stainless steel, all food contact surfaces are hygienic and durable. The integrated automatic CIP (Cleaning In Place) system ensures thorough cleaning after each batch, conforming to stringent food safety standards. This robust design promotes longevity and reduces the risk of contamination, making it ideal for continuous operation.
Optimized Production and EfficiencyFeaturing continuous product discharge, optimized water usage, and a large-capacity bulk feeding hopper, the plant is engineered for high-throughput demand. The precision filling mechanism and conveyor belt transport streamline the entire process, reducing downtime and ensuring accuracy. Integrated cooling and pressure systems maintain product quality at every stage.
FAQ's of automatic tomato sauce processing plant:
Q: How does the PLC-controlled system optimize sauce production?
A: The PLC-controlled system automates and synchronizes every stage of tomato sauce processing, from bulk feeding to final filling. It manages temperature, timing, and ingredient flow, allowing for precise control and reduced human error, which leads to consistent, high-quality output.
Q: What ensures hygienic food contact in the processing plant?
A: All contact parts are crafted from heavy-gauge stainless steel, which resists corrosion and is easy to clean. The automatic CIP system conducts in-place cleaning, eliminating residues and microbial risks after each production cycle.
Q: When should the automatic CIP cleaning system be used?
A: The CIP (Cleaning In Place) system is typically activated at the end of each production run or batch. It can also be used whenever switching between products or during scheduled maintenance to uphold the highest hygiene standards.
Q: Where can this sauce processing plant be installed, considering power requirements?
A: The plant is designed for industrial setups with access to a 3-phase power connection, making it suitable for manufacturing facilities or large food production units throughout India.
Q: What is the benefit of continuous discharge and high-accuracy filling in this plant?
A: Continuous discharge enables a seamless product flow, minimizing hold-ups and boosting throughput. The high-accuracy filling mechanism reduces product loss and ensures each container receives an exact amount, improving efficiency and reducing waste.
Q: How is operator safety ensured during plant operation?
A: Comprehensive safety interlocks are integrated throughout the plant's design. These prevent operation when access panels are open and automatically halt processes if any parameters stray beyond safe thresholds, safeguarding both the operator and equipment.