Product Description
(MANUFACTURERS OF JACK FRUIT PROCESSING PLANT / JACK FRUIT PULP PROCESSING PLANT / JACK FRUIT JAM PROCESSING PLANT / JACK FRUIT JELLY PROCESSING PLANT / JACK FRUIT JUICE PROCESSING PLANT / JACK FRUIT CHIPS PROCESSING PLANT / JACK FRUIT SEED POWDER PROCESSING PLANT / AND MACHINERIES & EQUIPMENTS).
ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants, Mango Pulp Processing plant, Papaya Pulp Processing Plant, Guava Puree / Concentrates, Pulp & Concentrate Processing Plants, Tomato Ketchup Processing Plant, Tomato Puree Processing Plant, Tomato Paste Processing Plant, Tomato Powder Processing Plant, Vegetable Seed Extraction and Processing Unit, Mango Processing Plants, Mango Seed Powder Processing Plants, Mango Seed Oil Processing Plants, Peanut butter Processing Plants, Peanut Oil Processing Plants, Banana chips or Potatoes chips - Vacuum fried chips Processing Plants, Namkeen/ Snacks Processing Plants, Automatic Snacks processing plant, Coir Fibre Extraction Plant, Coco beat bolck Making Plant, Oleoresin extracts of spices & marigold extracts Processing Plants, Jackfruit based products & Vegan meat Processing Plants, Cocoa Processing Plant, Moringa Leaves powder processing Plants, Moringa Seeds Oil processing Plants, Mayonnaise Processing Plants, Coconut Milk Powder Processing Plants, Coconut Milk Processing Plants, Virgin Coconut Oil Processing Mill Plants, Rava/ Suji/ Dalia Processing & Mill Plant, Corn Puff & Kurkure Processing Palnt, Tamarind Processing Unit, Tamarind Kernel Powder Making Plant, Dates Processing Plants, Plastic Waste Recycling Plant, Municipal Waste Recycling Plant,Tyre Recycling Plant, E Waste Recycling Plant,Carbon/ Biomass Pellet Processing Plant, Metal Shredder, Plasstic Shredder, Waste Shreddder, Industrial Shredder, Tyre Shredder, Dewatering Machine, Metal Bale Preesing Machine, Plastic Bottle Bale Press Machinery, Fish Processsing Plant, Shrimp Processing Plant, Coconut Shell Charcoal Processing Plant, Charcoal Briquttes Processing Plant, Animal Feed Processsing Plant, Cattle Feed Processsing Plant, Poultry Feed Processing Plant, Honey Processing Plant, Ghee Processing Plant, Amla Candy/ Juice Processing Plant, Tutti Fruity Processing Plant, Soya Mill Processing Plant, Flavoured Milk Processing Plant, Ginger Garlic Paste Processing Plant,
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State-of-the-Art Tomato ProcessingExperience cutting-edge automation with our Tomato Sauce Puree Plant, tailored for high-capacity, hygienic tomato processing. Designed to ensure maximum yield, minimal energy consumption, and robust performance, this plant integrates washing, pulping, sterilizing, and evaporation systems seamlessly. Its modular structure and turnkey installation options allow effortless expansion as your production needs grow.
Customized for Versatile ProductionThis plant is engineered to produce a wide array of tomato-based products, including ketchup, paste, puree, and sauce. With customizable packing solutions (cans, bottles, sachets), you can cater to diverse market demands. Its advanced control system and continuous operation ensure consistent, high-quality output for industrial food manufacturers.
Hygiene, Safety, and Efficiency at the CoreBuilt with food-grade stainless steel, the plant features a comprehensive CIP (Clean-In-Place) system, automated rinsing, and emergency safety interlocks. Corrosion-resistant construction and low noise levels ensure a safe working environment. The integrated system also complies with cGMP and stringent food safety standards, making it a reliable choice for large-scale operations.
FAQ's of TOMATO SAUCE PUREE PLANT:
Q: How does the tomato sauce puree plant handle product sterilization and cooling?
A: The plant incorporates an integrated sterilizer module for effective sterilization and uses either a counter flow or plate type cooling system to rapidly bring down the product temperature after heating, ensuring food safety and preservation of product quality.
Q: What processes are involved from raw tomato feeding to final product packing?
A: The process begins with rotary washing and double-stage pulping, followed by juice extraction using a pulper and refiner unit. The juice then goes through multi-effect evaporation, sterilization, and cooling. Boiling is managed by either a vacuum pan or kettle. Finally, the product is packed in customizable containers like cans, bottles, or sachets.
Q: When is this plant most suitable for industrial use?
A: The tomato sauce puree plant is ideal for medium to large-scale industrial food processing facilities that require continuous, automated, and hygienic conversion of fresh tomatoes into sauce, puree, paste, or ketchup with high throughput and reliability.
Q: Where can the plant be installed, and is its structure adaptable to space constraints?
A: Engineered with a modular and expandable design, the plant can be installed in various industrial settings. Its customizable rectangular modular layout and skid-mounted or turnkey installation options allow it to fit diverse production spaces efficiently.
Q: What are the main benefits of using this automatic tomato processing plant?
A: Key benefits include high yield, low energy consumption, reduced manual labor (2-4 operators per shift), robust stainless steel construction, minimal maintenance, reliable CIP sanitation, and compliance with cGMP and food-grade standards. Its automation ensures consistent product quality with enhanced safety measures.
Q: How user-friendly is the operating system, and what training is required?
A: The plant features a computerized, PLC-based automatic control system with variable speed and safety interlocks, making it straightforward to operate. Basic operator training is provided as part of the installation, requiring only 2-4 personnel per shift for smooth functioning.
Q: What products can be processed with this plant and how flexible is packaging?
A: This plant is suitable for producing a range of tomato-based products, including ketchup, sauce, puree, and paste. Packaging options are highly flexible, allowing products to be packed in cans, bottles, or sachets according to market needs.