Product Description
manufacturers of jack fruit processing plant / jack fruit pulp processing plant / jack fruit jam processing plant / jack fruit jelly processing plant / jack fruit juice processing plant / jack fruit chips processing plant / jack fruit seed powder processing plant / and machineries & equipments).
zigma machinery & equipment solutions are manufacturer, supplier, exporter of various fruits & vegetable pulp processing plants, fruits & vegetables jam/jelly processing plants, fruits & vegetables juice processing plants, mango pulp processing plant, papaya pulp processing plant, guava puree / concentrates, pulp & concentrate processing plants, tomato ketchup processing plant, tomato puree processing plant, tomato paste processing plant, tomato powder processing plant, vegetable seed extraction and processing unit, mango processing plants, mango seed powder processing plants, mango seed oil processing plants, peanut butter processing plants, peanut oil processing plants, banana chips or potatoes chips - vacuum fried chips processing plants, namkeen/ snacks processing plants, automatic snacks processing plant, coir fibre extraction plant, coco beat bolck making plant, oleoresin extracts of spices & marigold extracts processing plants, jackfruit based products & vegan meat processing plants, cocoa processing plant, moringa leaves powder processing plants, moringa seeds oil processing plants, mayonnaise processing plants, coconut milk powder processing plants, coconut milk processing plants, virgin coconut oil processing mill plants, rava/ suji/ dalia processing & mill plant, corn puff & kurkure processing palnt, tamarind processing unit, tamarind kernel powder making plant, dates processing plants, liquid processing plants,fruits & vegetable flakes processing plants, onion flakes processing plant, ginger powder processing plant, tomato powder processing plants, herbal extracts processing plant , fruits cold pressed oil processing mill plants, ayurvedic herbs & herbal extracts & herbal liquid oilsprocessing plants, groundnut processing plants, besan processing plant, tomato sacue processing plant, lemon juice powder processing plant, peanut butter making plant, food processing and packaging machineries & plants, food dewatering & spinning machine, raisin processing plant, coconut processing plants, canning line & processing machines, fruit pulp & vegetables, processing machines, barley malt extraction machine production plant, pasteurizers, vacuum pans, vacuum pans, tanks, cookers, blenchers and cookers from indiaBELOSKAR ENGINEERING PROJECTS" is the Sister Concern of ZIGMA MACHINERY & EQUIPMENT SOLUTIONS
In addition we are doing Consultancy Services for the Cluster, Farmer Producer Company (FPO), Waste Management Plants, Government Projects, New Food Processing Machinery, Pharma Machinery, Cosmetic Machinery & Equipment Solutions.Consultant Services
Advanced Automation for PrecisionEquipped with PLC control, the processing line offers seamless operation and real-time adjustments. This advanced automation ensures precise management of every stage, from mixing to packaging, significantly improving consistency and production efficiency. Manufacturers can easily monitor and adapt to processing parameters, reducing manual intervention and errors.
Flexible Heating and Extrusion OptionsChoose between steam or electric heating to suit facility preferences, while the twin-screw extruder delivers optimal texture for vegan meat products. The adjustable speed cutting system customizes product shapes and sizes, accommodating a diverse array of end products. This flexibility supports both experimentation and high-volume demands.
Robust Safety and Hygiene FeaturesThe line is designed with a CIP-ready cleaning system and automated shutoff for ultimate safety and hygiene. These features simplify maintenance, reduce downtime, and help manufacturers meet strict food safety standards. An integrated cooling conveyor preserves product integrity during transition between stages.
FAQ's of vegan meat processing line:
Q: How does the PLC control system optimize vegan meat production?
A: The PLC control system automates key processes, allowing for precise adjustments and real-time monitoring throughout mixing, extrusion, shaping, cooling, and packing. This results in consistent product quality and improved operational efficiency.
Q: What heating methods are supported by the processing line?
A: This line accommodates both steam and electric heating, giving manufacturers the flexibility to choose the option that best fits their energy infrastructure and production needs.
Q: When is it recommended to use the adjustable speed cutting system?
A: The adjustable speed cutting system should be used whenever there is a need to change vegan meat product sizes or shapes. It enables rapid switching between production specifications, making it ideal for manufacturers creating a variety of products.
Q: Where can the vegan meat processing line be installed?
A: Our equipment is suitable for installation in food production facilities across India, including those operated by exporters, manufacturers, and suppliers specializing in plant-based protein products.
Q: What is the process flow of the vegan meat production line?
A: The production line follows a structured process: raw materials are mixed in a large hopper, extruded using the twin-screw system, shaped, cooled with an integrated conveyor, and finally packed for distribution. Each stage operates seamlessly under automated PLC control.
Q: How does the cleaning system enhance sanitary conditions?
A: The hygienic design incorporates a CIP (clean-in-place) ready cleaning system, allowing for thorough cleaning without disassembly. This minimizes contamination risks and ensures compliance with food safety standards.
Q: What are the main benefits of using this vegan meat processing line?
A: Key benefits include high production capacity, automation for consistent quality, flexible heating options, easy switching of product formats, superior hygiene, and robust safety features, making it ideal for businesses aiming to scale vegan meat or textured protein production.