Product Description
(MANUFACTURERS OF JACK FRUIT PROCESSING PLANT / JACK FRUIT PULP PROCESSING PLANT / JACK FRUIT JAM PROCESSING PLANT / JACK FRUIT JELLY PROCESSING PLANT / JACK FRUIT JUICE PROCESSING PLANT / JACK FRUIT CHIPS PROCESSING PLANT / JACK FRUIT SEED POWDER PROCESSING PLANT / AND MACHINERIES & EQUIPMENTS).
ZIGMA MACHINERY & EQUIPMENT SOLUTIONS are Manufacturer, Supplier, Exporter of Various Fruits & Vegetable Pulp Processing Plants, Fruits & Vegetables Jam/Jelly Processing Plants, Fruits & Vegetables Juice Processing Plants, Mango Pulp Processing plant, Papaya Pulp Processing Plant, Guava Puree / Concentrates, Pulp & Concentrate Processing Plants, Tomato Ketchup Processing Plant, Tomato Puree Processing Plant, Tomato Paste Processing Plant, Tomato Powder Processing Plant, Vegetable Seed Extraction and Processing Unit, Mango Processing Plants, Mango Seed Powder Processing Plants, Mango Seed Oil Processing Plants, Peanut butter Processing Plants, Peanut Oil Processing Plants, Banana chips or Potatoes chips - Vacuum fried chips Processing Plants, Namkeen/ Snacks Processing Plants, Automatic Snacks processing plant, Coir Fibre Extraction Plant, Coco beat bolck Making Plant, Oleoresin extracts of spices & marigold extracts Processing Plants, Jackfruit based products & Vegan meat Processing Plants, Cocoa Processing Plant, Moringa Leaves powder processing Plants, Moringa Seeds Oil processing Plants, Mayonnaise Processing Plants, Coconut Milk Powder Processing Plants, Coconut Milk Processing Plants, Virgin Coconut Oil Processing Mill Plants, Rava/ Suji/ Dalia Processing & Mill Plant, Corn Puff & Kurkure Processing Palnt, Tamarind Processing Unit, Tamarind Kernel Powder Making Plant, Dates Processing Plants, Plastic Waste Recycling Plant, Municipal Waste Recycling Plant,Tyre Recycling Plant, E Waste Recycling Plant,Carbon/ Biomass Pellet Processing Plant, Metal Shredder, Plasstic Shredder, Waste Shreddder, Industrial Shredder, Tyre Shredder, Dewatering Machine, Metal Bale Preesing Machine, Plastic Bottle Bale Press Machinery, Fish Processsing Plant, Shrimp Processing Plant, Coconut Shell Charcoal Processing Plant, Charcoal Briquttes Processing Plant, Animal Feed Processsing Plant, Cattle Feed Processsing Plant, Poultry Feed Processing Plant, Honey Processing Plant, Ghee Processing Plant, Amla Candy/ Juice Processing Plant, Tutti Fruity Processing Plant, Soya Mill Processing Plant, Flavoured Milk Processing Plant, Ginger Garlic Paste Processing Plant,
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Comprehensive Production LineThis processing plant includes a complete set of production line components such as a mixer, screw conveyor, extruder, air conveyor, vibrator separator, dryer, and flavoring line. The modular design supports both single and twin screw extrusion models with configurable dies, enabling the production of a variety of shaped snacks including corn puffs, rice snacks, cheese balls, and Kurkure.
Advanced Automation and User ControlsEquipped with a touch screen HMI, PLC controls, and integrated safety features like emergency stop and overload protection, the plant ensures streamlined operation with robust monitoring. Adjustable electric heating zones and programmable controllers optimize extrusion and drying, while requiring minimal operator attention (1-2 persons) due to its semi/full automation.
Sanitation, Maintenance, and DurabilityMade from 304 food-grade stainless steel and featuring easy-to-dismantle parts, the line guarantees rapid cleaning and hygiene. Low maintenance is achieved through energy-efficient design, a reliable cooling system, and durable PU or stainless steel conveyor belts-ensuring stable, continuous operation and a long service life.
FAQ's of CORN PUFF EXTRUDER PROCESSING PLANT:
Q: How does the Corn Puff Extruder Processing Plant operate from start to finish?
A: The plant begins with raw materials like corn grits, rice, or wheat flour being blended in the mixer. The screw conveyor feeds the mixture into the extruder, where adjustable electric heating and integrated cooling create the desired snack texture. Extruded snacks are separated, conveyed, dried, flavored, and finally, they can be integrated into automatic packaging-all controlled via touch screen HMI and PLC automation.
Q: What types of snacks can be produced on this processing line?
A: This production line can manufacture a range of snacks including corn puffs, rice snacks, cheese balls, and Kurkure. The extruder supports interchangeable dies and both twin screw and single screw configurations, allowing quick changes between different product shapes and recipes.
Q: When is cleaning or maintenance typically required, and how is it managed?
A: Routine cleaning is straightforward, thanks to the easy-to-dismantle food contact parts and stainless steel build. Maintenance schedules depend on usage intensity, but the energy-efficient, low maintenance design means less frequent service interruptions, reducing downtime while ensuring food safety.
Q: Where is the ideal installation location for the Corn Puff Extruder Processing Plant?
A: This plant is designed for industrial settings such as food processing or snack manufacturing facilities. It can be containerized for flexible setups or installed on site, with its compact footprint (approx. 35,000 x 2,000 x 2,600 mm) providing adaptability for various production spaces.
Q: What are the key benefits and features of this machine for snack manufacturers?
A: Manufacturers benefit from high yield (100-500 kg/h), energy efficiency, full automation, and low noise operation. The modular and expandable structure supports business growth, while programmable controls, food-grade construction, and integrated safety features deliver reliable, quality-controlled production with minimal labor.
Q: How is product quality and consistency maintained during the extrusion process?
A: Quality is maintained through precise control of heating zones, variable extrusion speed, integrated air cooling, and automated monitoring by PLC systems. These features ensure every batch of snacks meets consistent texture, flavor, and safety standards.