Product Description
(MANUFACTURERS OF JACK FRUIT PROCESSING PLANT / JACK FRUIT PULP PROCESSING PLANT / JACK FRUIT JAM PROCESSING PLANT / JACK FRUIT JELLY PROCESSING PLANT / JACK FRUIT JUICE PROCESSING PLANT / JACK FRUIT CHIPS PROCESSING PLANT / JACK FRUIT SEED POWDER PROCESSING PLANT / AND MACHINERIES & EQUIPMENTS).
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Effortless Continuous ProductionEngineered for seamless and consistent output, this processing line streamlines cereal manufacturing from raw grain intake to final packing. Intuitive controls and automated systems ensure all steps-including mixing, extrusion, flaking, drying, coating, and cooling-work in harmony, offering high efficiency with optimized labor and energy costs.
Advanced Automation & ControlManaged by a PLC-driven system and touch screen HMI display, operators enjoy real-time adjustments, diagnostics, and variable speed controls. With requirements for only 1-2 operators per shift, the setup increases operational safety and simplifies production management while reducing human errors.
Sanitary and Durable DesignConstructed from food-grade stainless steel, all product-contact surfaces comply with stringent hygiene standards. The Clean-In-Place (CIP) compatibility ensures quick and effective cleaning, maintaining high sanitary conditions. Designed to last over 10 years, it withstands continuous use without compromising performance.
FAQ's of CORN FLAKES BREAKFAST CEREALS PROCESSING LINE:
Q: How does the Corn Flakes Breakfast Cereals Processing Line operate from raw material to finished product?
A: The processing line follows a streamlined production flow: raw grains are first mixed, then extruded using a twin-screw extruder. The extrudate is flaked, dried with a multilayer belt dryer, toasted, and coated with sugar or syrup via an automatic system. Subsequent cooling and automatic packing ensure the cereals are ready for market.
Q: What raw materials are compatible with this processing line?
A: The system can efficiently process a range of grains, including corn (maize), rice, wheat, oats, and barley. This versatility makes it suitable for producing various breakfast cereals and crispy rice products in the food industry.
Q: When is the best application for using this processing line?
A: This line is ideal for continuous, high-volume cereal production in food manufacturing facilities. Suited for new ventures or established factories, it supports daily operations where consistent product quality and high throughput are essential.
Q: Where should this equipment be installed for optimal operation?
A: The modular, containerized design allows flexible installation in a variety of industrial settings. It can be readily set up in food processing plants that maintain cleanliness and meet electrical and ventilation requirements (typically 380V/50Hz or tailored as needed).
Q: What benefits does the automated and computerized system provide to cereal producers?
A: Producers benefit from consistent product quality, reduced manual intervention, high efficiency, and lower labor costs. Advanced automation minimizes downtime and allows quick adjustments, supporting large-scale production with less effort and greater reliability.
Q: How is the equipment cleaned and maintained?
A: Equipped with a Clean-In-Place (CIP) system, the line can be cleaned internally without disassembly. Routine maintenance is simplified by easy-access design and low-maintenance components, ensuring long-term operation with minimal downtime.
Q: What safety and operational features are built into this processing line?
A: The line includes overload protection, emergency stop switches, and maintains noise levels at 85 dB. The robust construction and safety mechanisms ensure a secure and stable production environment throughout its 10-year design life.